How Much Space is Between a Forklift Mast and the Door?

Published on 09-19-2024

Clearance between a forklift mast and doorways is a crucial factor in preventing damage to both the equipment and the building. When driving in and out of buildings, especially warehouses or trailers, operators must ensure there is enough space for the mast to pass through safely.

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General Forklift Clearance Guidelines

General Clearance Guidelines

Measuring the Mast Height

The first step in ensuring clearance is measuring the forklift's mast when it's fully lowered. This is the height that will determine whether the forklift can safely pass through a doorway. Most standard forklifts have a mast height between 6 to 8 feet when lowered, but this can vary.

Checking the Doorway Dimensions

Measure the height and width of the doorway to ensure the forklift can pass through without any issues. For doorways that are lower than the forklift's mast, operators should not attempt to force the forklift through but should instead find an alternate route or lower the load.

Leave a Safety Margin

It's important to leave several inches of space between the top of the mast and the doorway to account for any slight variations in the floor or load height. Even a small bump can cause a forklift mast to contact a doorway if the clearance is too tight.

Why Clearance Matters

Driving a forklift through a doorway with insufficient clearance can lead to significant damage. Forklift masts are heavy and sturdy, and even minor contact with a doorway can cause structural damage to the building or forklift. Ensuring proper clearance prevents costly repairs and avoids potential safety hazards.